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Archive 2015 · D800 impact damage/cracked frame

  
 
RoyC
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p.4 #1 · D800 impact damage/cracked frame


snapsy wrote:
How would those strength issues be discovered if the crack inside the body doesn't cause any symptoms?


Because some of the people that own a D800/D810 actually know what to expect from a camera and lens and know how to take a picture.





Jan 21, 2015 at 08:12 AM
MaryO
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p.4 #2 · D800 impact damage/cracked frame


Thank you again, everyone. Still waiting to hear back from Nikon.

RoyC: I appreciate your candor. Re: "Just because someone does not remember or see that something happened to their camera, does not mean it did not happen". You're absolutely right. Because one of the parties (me, Nikon, couriers, sales, repair) either doesn't remember or didn't see. Including Engineering. It's possible they don't remember designing a weak frame.

Also: 2 million D800s/D800Es/D810s out there? I'm surprised by that! I was looking for that information, but couldn't find it. How did you find that?

nwadventurer7: You're so right! I will definitely carry insurance from now on regardless of warranty. And I agree, I would assume a damaged frame would cause misfocusing; mine would misfocus for months intermittently off and on and I assumed it was the regular D800 focus issue. I wasn't an NPS member at that point (I applied just before this happened. Ironically I was told I qualified, but after discovering my D800 frame was cracked, I was told I'm welcome to reapply after I replace it. Ouch.) and did't want to send it to repair and be without it for a couple months, so I had been in contact with Nikon service sending files back and forth trying to determine if it was my camera or maybe my lens needing calibrating, so I'd do micro adjustments. .. It would go away.. but then come back, so I'd adjust again. Wouldn't you think there could be others who did the same? It was probably immature or stupid of me to not accept the focus issue, but I didn't want my camera to be one of "those" D800s, so I convinced myself that it wasn't. I can totally own that. When I finally accepted that it was and sent it in, that's when they discovered the crack.

But again, it was intermittent. Someone had mentioned the expansion and contraction of metal in extreme temperatures. Maybe temperature extremes would exacerbate (or lessen) the noticeable effects that a crack like this would have on a camera? So maybe people who don't use their cameras as often and/or in extreme temperatures wouldn't notice or haven't noticed yet? Just throwing thoughts out there because I'm at a total loss on this.

What I can say is that I have spoken with one person with a cracked frame and he says it isn't effecting the focus at all (yet). I believe nwadventurer7's comment that it would have to cause symptoms, but maybe not right away or in all conditions, like mine. I would expect it to just get increasingly worse, though. I spoke with a few independent repair folks about it and yes, they've seen it - D800s with cracked frames. They said that sometimes they can "repair" it, sometimes they can't. By repair, I don't mean the crack itself; like Nikon says, that's irreparable. They can try to align, but there would be no guarantee and sometimes it works great and others not, but it could buy some time with it. Sad. My point: It is possible that there are cracked frames that aren't showing performance symptoms (yet).

CanadaMark: Thanks again ... Re: "The consumer doesn't have many options, unfortunately. As for Nikon, they could just accept every single impact damage claim, and repair countless cameras that people drop, abuse, etc. just so that they never screw anyone over. Or, they could what they do now, which is not repair for free anything with impact damage. I'm not sure what the best solution is, but neither seem fair to either party".

How about this? Reasonable doubt. If there is reasonable doubt that a camera was abused (i.e. no external damage that could reasonably explain the inside frame being cracked in half), then repair it (or honor the warranty), but if there is obvious evidence of abuse (cracks, dents, etc), then don't. Would that be fair?



Jan 21, 2015 at 09:46 AM
tgbs
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p.4 #3 · D800 impact damage/cracked frame


Hi Mary,
I was looking at the pictures that you posted, by examining the crack on the left I noticed it is straight across and both sides remained alined to each other. On the right side (yours) I have noticed that the crack is slanted and the two sides are misaligned by about 1ml, to my way of thinking the crack was caused by internal stress which forced it to crack and consequently found its natural resting place by sliding down on millimeter to where it is now. I have an D810 on order and this tread has given me some doubt whether I should go on with the purchase.

tgbs



Jan 21, 2015 at 10:34 AM
CGrindahl
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p.4 #4 · D800 impact damage/cracked frame


RoyC wrote:
...Since when does it take Nikon USA service to identify and announce a QC issue? If there were strength issues with the D8XX bodies, after more than 2 years in 10s of thousands of hands, there would be articles and threads everywhere. Did not something just get out about the D750!!!!!!!!

Just because someone does not remember or see that something happened to their camera, does not mean it did not happen.


Honestly, Nikon has been chastened by China jerking their chain about the D600 oil on sensor that they turned away from for over a year before finally stepping up to the plate and dealing with the issue. They could hardly ignore the questions being raised by their next major release. Add to that the fact that IF there is a design or manufacturing flaw with the D800, it is not a problem that is readily identified. Like many I was curious about the release of the D810 so soon after the D800 had been released, a bit like the D610 coming soon after the D600. Perhaps Nikon knows of this issue and addressed it with a newer camera. Perhaps this issue has had something to do with the focusing issues the D800 has had.

The one reason it makes sense to look more closely at situations such as the one Mary raises is that it could lead to better design in the future and a more responsible relationship with customers. General Motors got away with selling cars with faulty ignition switches for over a decade before the problem bit them in the ass. Fortunately, Nikon shooters aren't going to die because of problems with their DSLR cameras, but one sure way to alienate customers is to ignore their problems with a product and claim "user error."

Hang it there Mary.



Jan 21, 2015 at 10:34 AM
Christian H
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p.4 #5 · D800 impact damage/cracked frame


Look, every serious photographer I know carries insurance for their gear because manufacturer warranties exclude almost all the stuff that normally goes wrong, i.e. torquing/over-tightening or dropping your stuff, a.k.a impact damage. No matter how self-righteous you may feel about your cause, there's no way that Nikon are going to repair impact damage for free. (If you bought 50K of gear a year, maybe.) For better or for worse - and with many consumers balking at prices greater than 4 or 5K and/or whining that cameras built like tanks are too heavy - camera bodies are more or less disposable electronics products that are ridiculously easy to break. I for one am continually amazed at the sort of regular abuse the gear does take without missing a beat.


Jan 21, 2015 at 10:44 AM
MaryO
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p.4 #6 · D800 impact damage/cracked frame


tgbs: Any idea if the D810s body/frame is the same as the D800? Or if Nikon made any changes to it?


Jan 21, 2015 at 10:54 AM
MaryO
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p.4 #7 · D800 impact damage/cracked frame


CGrindahl: You make an interesting point about the relatively short time frames between D600 and D610 and between the D800 and D810. I was reading on another forum where someone was questioning why Nikon cut the prices again of so many refurbished D800s and why so many have low mileage. He/she suggested/questioned whether maybe they were actually new D800s offered as refurbished so they only have to be warrantied for 3 months (because of known issues).




Jan 21, 2015 at 11:02 AM
okephoto
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p.4 #8 · D800 impact damage/cracked frame


Hi Mary,

I have a D800 which is cracked as well.I started noticing focus issues unfortunately on a long trip to Ecuador and had to deal with trying to shoot with a camera that wasn't focusing accurately. Generally one side of the image is very soft.

Nikon claims that the camera was hit hard and this caused the issue although there is absolutely no damage anywhere on the body and I have no recollection of ever hitting the camera. I've been a pro for almost 40 years and would know if I had whacked it.

Needing a camera quickly I just bought another D800 but have been super careful with the new one. Came close to switching to Canon.



Jan 21, 2015 at 11:05 AM
MaryO
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p.4 #9 · D800 impact damage/cracked frame


okephoto: I'm so sorry to hear that. This is so frustrating. Do you have pictures of the crack by any chance?




Jan 21, 2015 at 11:16 AM
okephoto
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p.4 #10 · D800 impact damage/cracked frame


No photos, Nikon didn't provide any. I should have asked.


Jan 21, 2015 at 11:20 AM
slrl0ver
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p.4 #11 · D800 impact damage/cracked frame


Mary: First very very sorry for your troubles, this seems like a pretty raw deal. Seems like you're doing your due diligence and frankly your write-ups are very eloquent and thoughtful. Some credit card companies extend a warranty for a year or more...did you already look into that?

Engineer piece of me speaking/ranting:

Given the images you've shown and the anecdotal evidence, my guess is a manufacturing defect in making the casing rather than shipping or handling damage. I'm not a metallurgist, but having designed and shipped consumer products in the tens of millions, this is one of those issues that if I were Nikon, I'd be very worried about. Some signs of abuse is one thing, but clearly you're showing a trend on bodies that have no physical damage, with corroboration from repair shops. Never mind the magnesium alloy they're using is supposed to be pretty damned strong!

Also having worked in a few big companies, I know that management chains are vehemently opposed to accepting responsibility because, for some unspoken reason someone's head will have to roll -- because mistake *never* happen, right? Accepting the issue would also then require Nikon to figure out what is legitimately impact damage and what is a manufacturing defect...and the costs would come out of their bottom line.

Japanese companies tend be particularly tough to deal with in terms of accepting they've made a mistake because that culture, sadly, frowns upon such acknowledgements.

I try to not be so cynical, so let's hope this gets resolved positively.

- slrl0ver



Jan 21, 2015 at 01:00 PM
SteveDK
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p.4 #12 · D800 impact damage/cracked frame


In contrast to some users, My D800E still seems to be 100% functional after having a few falls from waist height (a strap ring attachment issue cured by reverting to Nikon's triangular fasteners). AF, MF, Live View and exposure are all fine. I guess I've been lucky, but perhaps this shows there is variability in the quality of Nikon's body frame castings for the D800 series, that some frames are more delicate than others. But there's no way for customers or internet forum users to test such an hypothesis.

Edited on Jan 21, 2015 at 07:28 PM · View previous versions



Jan 21, 2015 at 01:36 PM
SiMuMe
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p.4 #13 · D800 impact damage/cracked frame


Can't someone point Nikon USA (or even Japan) at this thread? If they care about their reputation, they would act right.


Jan 21, 2015 at 01:38 PM
RoyC
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p.4 #14 · D800 impact damage/cracked frame


CGrindahl wrote:
. Like many I was curious about the release of the D810 so soon after the D800 had been released, a bit like the D610 coming soon after the D600. .


About every two years Nikon brings out an update for their higher end bodies.

D800 announced 2-7-12
D810 announced 6-26-14

Not what I would call a rush to get one out early, actually they were a little late.

As to the numbers made, Nikon was making 25,000 per month when the D800/D800e came out. The plant only makes D4/D4S or D800/D810 camera bodies and they said the plant was capable of 30Kper month production levels. Since Nikon has been building the D8XX series for at least a couple month prior to the 2/12 announcement, we have about 36 months at those figures. SWAG with production fulgurations above 2 million made.





Jan 21, 2015 at 01:38 PM
jim allison
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p.4 #15 · D800 impact damage/cracked frame


Further suggestion! Perhaps a metallurgist and or a manufacturing engineer or industrial designer,could determine the cause of the crack. I bet if you could get a report from an authority, supporting your claim, Nikon would make your problem go away fast.


Jan 21, 2015 at 01:58 PM
snapsy
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p.4 #16 · D800 impact damage/cracked frame


RoyC wrote:
About every two years Nikon brings out an update for their higher end bodies.

D800 announced 2-7-12
D810 announced 6-26-14

Not what I would call a rush to get one out early, actually they were a little late.

As to the numbers made, Nikon was making 25,000 per month when the D800/D800e came out. The plant only makes D4/D4S or D800/D810 camera bodies and they said the plant was capable of 30Kper month production levels. Since Nikon has been building the D8XX series for at least a couple month prior to the 2/12 announcement, we have about 36 months at those figures. SWAG
...Show more

D800/E production capacity was 30K/month per Nikon. The bodies were in short supply for about the first 6 months after release, for which we can conclude they sold every body they could make. After that the body was well supplied, so the 30K/month production capacity is not a number sales figures can be derived from. Btw even if they did sell 30K/month that only totals 1M bodies based on your 36 month time period. Thom Hogan projects Nikon sold a total of 550K-600K D800/E bodies prior to the introduction of the D810, based on information he's privy to from dealers.



Jan 21, 2015 at 02:00 PM
RLDubbya
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p.4 #17 · D800 impact damage/cracked frame


I seem to recall a thread on this forum wherein somebody cautioned against leaving a heavy, long lens attached during transport - even in a bag. The poster claimed that should the bag be dropped, or move quickly during a stop, etc., that the torque of the long heavy lens could crack the frame if the lens was not secured from motion itself. IIRC, the poster had a damaged body precisely from this, with no visible damage to the exterior of the body.




Jan 21, 2015 at 05:16 PM
CGrindahl
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p.4 #18 · D800 impact damage/cracked frame


RoyC wrote:
About every two years Nikon brings out an update for their higher end bodies.

D800 announced 2-7-12
D810 announced 6-26-14

Not what I would call a rush to get one out early, actually they were a little late.

As to the numbers made, Nikon was making 25,000 per month when the D800/D800e came out. The plant only makes D4/D4S or D800/D810 camera bodies and they said the plant was capable of 30Kper month production levels. Since Nikon has been building the D8XX series for at least a couple month prior to the 2/12 announcement, we have about 36 months at those figures. SWAG
...Show more

I guess I was reflecting on the fact it took over three and a half years for Nikon to "upgrade" the D700 with the D800. Of course, so far as i know, the D700, whatever its limitations given where sensor design has gone, has never had a problem, so there was no rush to replace it, to the chagrin of some users of that camera. I happen to still use and enjoy the D700.

I appreciate that you prefer user error to the possibility that Nikon might be studiously avoiding the possibility of design or manufacturing error. I'm not a conspiracy theorist but I know a bit about human nature. Admitting a mistake is not easy for anyone, and as noted above, is especially difficult in some Asian cultures. I'll be interested in how this unfolds.



Jan 21, 2015 at 05:47 PM
Tyr-Sog
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p.4 #19 · D800 impact damage/cracked frame


"heavy impact damage beyond economical repair"

Google Nikon and 'impact damage'. It's their way of getting out of warranty work. It's almost laughable in their haste to get out of warranty work, they basically are claiming that their equipment is fragile and really isn't made to withstand the abuse out in the field.



Jan 21, 2015 at 06:01 PM
CanadaMark
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p.4 #20 · D800 impact damage/cracked frame


Tyr-Sog wrote:
Google Nikon and 'impact damage'. It's their way of getting out of warranty work. It's almost laughable in their haste to get out of warranty work, they basically are claiming that their equipment is fragile and really isn't made to withstand the abuse out in the field.


What data do you have that compares the proportion of impact damage claims to total claims across all Nikon service centers? How do you know what life all those cameras have had? How do you know for sure which claims are false and which aren't? One cannot even begin to draw accurate conclusions about an impact damage conspiracy theory without that information. Nikon knows a thing or two about how their own cameras are constructed as well, and likely have their own metal/alloy specialists. So many people just instantly blame the manufacturer no matter what, and think they have stumbled upon some sort of cover-up operation every time there is a denied warranty claim.

I'm willing to bet the best source of information used by every single person in this thread is a mixture of google searches and forum posts, which is not even close to a reliable source of information. I don't mean that in an offensive way, since it's all anyone really has to work with these days. Googling things like "Nikon issues" or similar also leads you to an information pool that is ridiculously biased towards disgruntled owners (that goes for anything, not just cameras).

Warranty issues like this are not exclusive to Nikon, or even the camera industry for that matter. It's nothing new. Hell, there are entire hate websites dedicated to pretty well every car manufacturer you can think of regarding abysmal warranty service, so what does one do? Take the bus? Or do they buy the car they want knowing that the vast majority of people do not have issues or the company wouldn't be in business?

I don't buy the Japanese culture thing either, as I do not believe every single warranty work claim is signed off by a high level employee in Japan (someone correct me if I'm wrong there). Nikon Canada and Nikon USA service center employees very likely have significant discretion in what they choose to repair, and their entire staff isn't made up of old-school Japanese individuals. If their trained technicians that see and repair countless cameras that pass through their facilities think that the damage is from impact, their opinion holds far more weight than the customer's. The fact that they deny a tiny percentage of claims due to what their experts feel is impact damage does not automatically make it a huge cover-up operation that needs to be exposed. What is a manufacturer to do when their in-house experts dealing with repairs on a daily basis tell them one thing, and a customer tells them another based on complete hearsay? Pretty much every organization follows their own expert's opinion, as it is the best thing they have.

Again, I am not on either side here, I think some people probably do have legitimate claims and because it looks like something else, gets tuned down. I also think that is extremely rare. I find that people rarely try to put the shoe on the other foot or look at the situation from a different perspective. Also nobody seems to be able to produce a shred of reliable data whatsoever regarding this cover-up theory (asking people on the internet doesn't count). Even if Nikon did release data on the matter (Impact damage denials vs total claims), the first thing you would hear is how they doctored the data. They are in a no-win scenario no matter what they do, so they just do what pretty much every other manufacturer does, and it's hard to fault them for that. Yes, the odd person is probably going to get screwed, and it sucks, but it is the same with every company I can think of.



Jan 21, 2015 at 07:05 PM
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