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Archive 2009 · Pelican battery pack

  
 
tetrode
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p.6 #1 · Pelican battery pack


cathpah wrote:
...
This is true....but I must admit, Dave's DIYs have all been pretty darn good.


Aww, shucks, Jeff.

Dave F.



Feb 03, 2010 at 07:45 PM
gpsphoto
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p.6 #2 · Pelican battery pack


Looks awesome Dave! Do you happen to know what your total parts bill ended up being?


Feb 03, 2010 at 09:40 PM
supergimp
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p.6 #3 · Pelican battery pack


Really nice job. I like the care taken to bring the toggle switch and outlet to the outside. Bravo.

Now I'm inspired to do this myself. Maybe make a couple. Can I ask what charger y'all are using with these packs?



Feb 03, 2010 at 09:47 PM
tetrode
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p.6 #4 · Pelican battery pack


gpsphoto wrote:
Looks awesome Dave! Do you happen to know what your total parts bill ended up being?


Thanks for the compliment. I'm very pleased with the way it turned out.

As far as total cost goes, the breakdown looked like this:


Pelican 1050 case (http://www.bhphotovideo.com/c/produc...icro_Case.html), $15

Charger (http://www.batteryjunction.com/unsmch.html), $22

AIMS 180 inverter depends. I bought an eBay refurb for $41. New (on eBay) will run $89 plus shipping (http://cgi.ebay.com/AIMS-180-WATT-12...item3358c5d2a0)

Battery pack (http://cheapbatterypacks.com/) approximately $67.

Outlet & Rocker Switch (http://action-electronics.com) $.89 and $2.65 respectively plus $1.25 shipping.

With the above and assorted odds and ends, I guess it wound up costing me $160 or so. NiMH batteries do cost quite a bit more than SLAs but, for me, the weight savings alone made them worth the investment.

Dave F.



Feb 03, 2010 at 09:57 PM
tetrode
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p.6 #5 · Pelican battery pack


supergimp wrote:
Really nice job. I like the care taken to bring the toggle switch and outlet to the outside. Bravo.

Now I'm inspired to do this myself. Maybe make a couple. Can I ask what charger y'all are using with these packs?



Thank you. I'll tell you one thing, this project taught me to love my Dremel That Pelican case is tough.

I purchased the same charger the OP used. A link to the item is in my previous post.

Dave F.



Feb 03, 2010 at 10:01 PM
supergimp
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p.6 #6 · Pelican battery pack


Thanks! Great resource list!


Feb 03, 2010 at 10:14 PM
LuMax
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p.6 #7 · Pelican battery pack


As a DIY junkie and perfectionist I am quite impressed!


Feb 03, 2010 at 10:36 PM
mdelrossi
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p.6 #8 · Pelican battery pack


Do you have pics of the inside?



Feb 04, 2010 at 10:04 PM
gpsphoto
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p.6 #9 · Pelican battery pack


Thanks for the price breakdown!


Feb 04, 2010 at 10:05 PM
tetrode
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p.6 #10 · Pelican battery pack


mdelrossi wrote:
Do you have pics of the inside?


Funny you should ask:


http://farm3.static.flickr.com/2694/4277150734_b3af1c4dfb_o.jpg

http://farm3.static.flickr.com/2753/4325808916_6a3fca95d0_o.jpg

http://farm5.static.flickr.com/4008/4325071371_b024d28a7a_o.jpg

Dave F.



Feb 05, 2010 at 12:34 AM
kenyee
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p.6 #11 · Pelican battery pack


Wow...very clean soldering and shrink wrapping, tetrode.
Did you put the battery pack together yourself? I haven't seen clear shrink wrap that size



Feb 05, 2010 at 10:21 AM
tetrode
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p.6 #12 · Pelican battery pack


kenyee wrote:
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Did you put the battery pack together yourself? I haven't seen clear shrink wrap that size


Fortunately, that wasn't required. The nice folks at cheapbatterypacks.com built the pack to my specifications.

Thanks for the compliment on the soldering. I try to be neat. If I could just locate my stash of heat shrink tubing I'd put booties on the switch and outlet push-on connectors.

Dave F.



Feb 05, 2010 at 11:05 AM
brucemuir
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p.6 #13 · Pelican battery pack


wait, those push on connectors are BARE metal...and they're HOT,

you need to insulate those.

super nice job otherwise.

unfortunately my monolights have a digital power selection interface so I can use a Vag II so this probably won't work either.



Feb 05, 2010 at 11:39 AM
tetrode
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p.6 #14 · Pelican battery pack


brucemuir wrote:
wait, those push on connectors are BARE metal...and they're HOT,

you need to insulate those.

...


I know. I know

Dave F.



Feb 05, 2010 at 11:52 AM
400d
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p.6 #15 · Pelican battery pack


brucemuir wrote:
wait, those push on connectors are BARE metal...and they're HOT,

you need to insulate those.

super nice job otherwise.

unfortunately my monolights have a digital power selection interface so I can use a Vag II so this probably won't work either.

You mean it can't use a VII?
I have great success with Anderson's Powerpoles:




Feb 05, 2010 at 12:24 PM
brucemuir
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p.6 #16 · Pelican battery pack


I mean my Norman Monolights cant be powered by a VII type battery inverter rig because of voltage fluctuations. Some monolights with digital power selectors can't run off the Vagabonds.

I believe a Innovotronix will work but haven't looked into it too far.

I have norman 400B so I'm good but sometimes I need more pop.



Feb 05, 2010 at 01:16 PM
bacilonur
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p.6 #17 · Pelican battery pack


The nice thing about Deans vs Powerpoles is Deans are much smaller and can be rigged as a 90-degree connection, so it fits in tighter spaces and doesn't stress the cables as much.. That's a problem I had with my first pack that had Tamiya connectors, it was about 2 inches long when you connected both ends together.


Feb 05, 2010 at 02:21 PM
tetrode
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p.6 #18 · Pelican battery pack


bacilonur wrote:
The nice thing about Deans vs Powerpoles is Deans are much smaller and can be rigged as a 90-degree connection, so it fits in tighter spaces and doesn't stress the cables as much.. That's a problem I had with my first pack that had Tamiya connectors, it was about 2 inches long when you connected both ends together.


The Deans are perfect so thanks for making it a point to recommend them in your write-up.

Also, did you use the AIMS 180 or a larger inverter in your 12000mAh pack?

Dave F.



Feb 05, 2010 at 02:35 PM
bacilonur
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p.6 #19 · Pelican battery pack


Right now I'm just using a third 180W in there because there aren't any commercially available units that will fit in it (Pelican 1120). It works great for me because it's a fully redundant system, I can swap out the battery or inverter from any of them at any time, or pack one in the pockets of my camera bag just in case I might need portable power. I could never do that with my old Porty or AcuteB. :-)

I got all the size and weight info of all the PSW inverters on the market, and there aren't any 300W units that will fit nicely into any small Pelicans. I helped a guy on here build a 600W version with a Pelican 1300, but then the Aims 600 turned out to be bigger in real life than the 9 x 6 x 3 spec, so that kinda sucked.




Feb 06, 2010 at 03:01 AM
Mr Pixcel
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p.6 #20 · Pelican battery pack


Thank you for saving my back.




Feb 08, 2010 at 12:19 AM
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