Alan321 Offline Upload & Sell: Off
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Nathan, they've had 45-point AF tracking working at 9 fps since the 1V was introduced in 2000 or thereabouts. The complexity is nothing new to them. It's been working fine with the 1D, 1D2 and 1D2N so there is no excuse for sustained firmware or hardware maloperation three months after the 1D3 was released and much longer after its prototypes were built.
In essence there are 45 clever AF sensors individually producing data about the state of focus that they measured, and there's a program that takes the 45 inputs and considers them before acting on them. It's now old technology for Canon. All that's new is the sensors themselves and the lenses that direct light at them. Hardware.
mbellos's point about marginal firmware writing is valid but can be discounted due to the failure of rewriting firmware to fix the problems. In any case I consider it a hardware issue because hardware is supposed to record that firmware code properly.
More likely, I think, is a heat and light related failure in the AF hardware, whether it be the sensors (most likely as light is involved as well as heat in the common failure scenario) or the lenses and mirrors (unlikely) or some other hardware component/assembly causing temperature related failures of the AF (likely, but why would that be affected by light). Maybe the battery is getting too hot and cooking the AF system at the bottom of the camera, but they'd find that out very quickly with a portable external power supply.
Whatever the problem is they should have found it by now. They also should have found it in prototype testing. And they certainly should have found it before they announced the 1Ds3 - that was a gamble.
With the 1D2N gone, the 1D3 still defective, the 1Ds2 disappearing and the 1Ds3 not available for several months I can see Nikon winning another year of the pro-camera sales race against Canon before Canon gets on top of this situation.
Canon 10D, you could be right about the prototyping. I'll bet the few cameras they did test were all used in the northern winter before the camera was released. They should have come down here for some of our hot, sunny Australian summer conditions. In fact they should have let me have a go - history suggests that if there's an intermittent problem to be had with a high-tech gadget then I'll get it 
- Alan
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