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Archive 2010 · DIY Portable Power Project (AC Rover)

  
 
epgcomp
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p.2 #1 · DIY Portable Power Project (AC Rover)


The Samlex 600 watts pure sine inverter has an internal GFCI, the Samlex 300 watts doesn't, should I be concerned about electrical shock if I don't have the unit grounded? Which portable GFCI unit would you recommend?


Apr 20, 2010 at 11:32 AM
Gregg Heckler
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p.2 #2 · DIY Portable Power Project (AC Rover)


Without a GFI or grounding and or metal cased strobes, yes you should be concerned about shock. You can get several plug-in style GFI cords or receptacles from Lowes or Home Depot starting around $15. And you can buy a 350 watt Samlex (by Cotek) inverter with a GFI receptacle. More expensive but a good inverter with a 700 watt surge rating..


Apr 20, 2010 at 11:40 PM
Seanzky
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p.2 #3 · DIY Portable Power Project (AC Rover)


I just got the inverter and holy crap it's bigger than I expected. There goes the tackle box idea. I'm just waiting on the battery and charger now.

By the way, Gregg, would you recommend me get the external fuse? If so, where can I get that same fuse holder and 125A. I went to AutoZone and the most they had were puny ones and 30A fuse. They also didn't have anything bigger than a #8.

And thanks for this DIY idea. It really inspired me to finally make one of my own. After seeing all the others here, other forums and YouTube, I didn't really like the inverters I saw for the price they were selling for. This one on the other hand makes the most sense for my two 500 BXRi and priced decently. I also have a Vagabond II so I can split up the two lights.



Apr 21, 2010 at 05:55 PM
Gregg Heckler
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p.2 #4 · DIY Portable Power Project (AC Rover)


There is some debate about that Sean. Why don't you call Samlex in Canada and tell them you have a technical question and what you are building. They are very nice people there. If you do need a fuse and in-line fuse holder I got a great deal. Very good service I got mine here http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=150266692952&ssPageName=ADME:LU:US:1123


Edited on Apr 22, 2010 at 07:16 PM · View previous versions



Apr 21, 2010 at 09:45 PM
Seanzky
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p.2 #5 · DIY Portable Power Project (AC Rover)


Got it, Gregg. Thank you. I'll see if I can find time to call them up today. I'll also do some research on other power packs with an external fuse.


Apr 22, 2010 at 07:01 AM
kenyee
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p.2 #6 · DIY Portable Power Project (AC Rover)


Nice job on the DIY vagabond. That battery is also used in the APC SmartUPS as well so it's a good battery...



Apr 22, 2010 at 08:30 AM
Csae
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p.2 #7 · DIY Portable Power Project (AC Rover)


Why not something like a circuit breaker instead ?

http://cgi.ebay.ca/100-AMP-12V-CIRCUIT-BREAKER-PS82-100_W0QQitemZ360238052729QQcmdZViewItemQQptZLH_DefaultDomain_0?hash=item53dfdc7579

What Amperage would be enough, 100amps seems overkill, but you chose 125, what were your reasons if i may ask ?



Apr 23, 2010 at 03:47 PM
Gregg Heckler
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p.2 #8 · DIY Portable Power Project (AC Rover)


A breaker that big would be pretty expensive. The advantage however, is that you could just reset it if you needed too. I chose 125 as that was what I read for the type of setup and it came free with the fuse holder I bought. I am going to call Samlex Monday and check my setup with them and I'll report back.


Apr 23, 2010 at 04:35 PM
Csae
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p.2 #9 · DIY Portable Power Project (AC Rover)


Oh, i was under the impression that the piece i linked WAS the breaker...

At 6$ it was cheaper then the fuse holder you linked for 10$.

Seems i'm missing something.



Apr 23, 2010 at 05:26 PM
400d
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p.2 #10 · DIY Portable Power Project (AC Rover)


Please check the manual, it's available from the Samlex site, everyone who plans to build one should read the whole manual anyway, a lot of useful information. A quick calculation: 12V*xA=600W/0.85, 0.85->85% efficiency, so xA=706W/12V=58.83A, I think the inverter has 2*40A fuse inside.


Apr 23, 2010 at 10:15 PM
Alphabug
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p.2 #11 · DIY Portable Power Project (AC Rover)


Interested in hearing "Tech Supports" thoughts on the external in-line fuse issue.

AB



Apr 25, 2010 at 08:25 PM
400d
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p.2 #12 · DIY Portable Power Project (AC Rover)


With an extra external fuse, it serves two purposes-avoid battery shorts and allow user to reset the system easily without replacing the fuses in the inverter. Therefore, the external fuse/breaker should have a lower rating than the ones in the inverter, say 5A or 10A lower, so the external breaker would trip in case of an over-current. High current surge may blow fast acting fuses easily, and breakers would be slower (higher tolerance to short term current surge) so it should work better in this system.


Apr 26, 2010 at 07:20 AM
Seanzky
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p.2 #13 · DIY Portable Power Project (AC Rover)


400d wrote:
With an extra external fuse, it serves two purposes-avoid battery shorts and allow user to reset the system easily without replacing the fuses in the inverter. Therefore, the external fuse/breaker should have a lower rating than the ones in the inverter, say 5A or 10A lower, so the external breaker would trip in case of an over-current. High current surge may blow fast acting fuses easily, and breakers would be slower (higher tolerance to short term current surge) so it should work better in this system.


I'm a little confused. Is it better to have high amperage for an external fuse or lower?

BTW, what's your knowledge level when it comes to electronics? I barely know anything about this stuff, which is why I'm asking. I didn't put an external fuse on mine.



Apr 26, 2010 at 07:45 AM
400d
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p.2 #14 · DIY Portable Power Project (AC Rover)


I was suggesting the external fuse/breaker should have a lower current rating-the external fuse is meaningless if the internal is blown first, right?

I am a beginner to electronics, what I have said is like common sense. You don't necessarily have to add an external fuse, it's not likely some odd metal object will tumble inside your system's case and short the battery. So it's there for convenience, if there's over-current draw, you just reset/replace the external breaker/fuse.



Apr 26, 2010 at 08:33 AM
Csae
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p.2 #15 · DIY Portable Power Project (AC Rover)


I believe the fuse the OP had, was between the inverter / battery.

So even if theres an overdraw, the inverter's fuse would go first.

I don't know much about electronics, but would the inverter's fuses protect the inverter and the stuff plugged in, if the battery has a problem? I was thinking the inverter would only protect itself, and the battery, if theres a problem with something plugged in, not necessarily the other way around.



Apr 26, 2010 at 08:45 AM
Seanzky
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p.2 #16 · DIY Portable Power Project (AC Rover)


400d wrote:
I was suggesting the external fuse/breaker should have a lower current rating-the external fuse is meaningless if the internal is blown first, right?

I am a beginner to electronics, what I have said is like common sense. You don't necessarily have to add an external fuse, it's not likely some odd metal object will tumble inside your system's case and short the battery. So it's there for convenience, if there's over-current draw, you just reset/replace the external breaker/fuse.


Ahhh. Makes sense. But is that external fuse only for the protection of the battery? When you say something will short the battery, you mean (hypothetically) that if a monkey wrench, for example, happens to land right on the + and - terminals, it would pop the fuse?



Apr 26, 2010 at 08:48 AM
400d
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p.2 #17 · DIY Portable Power Project (AC Rover)


Csae wrote:
I believe the fuse the OP had, was between the inverter / battery.

So even if theres an overdraw, the inverter's fuse would go first.

I don't know much about electronics, but would the inverter's fuses protect the inverter and the stuff plugged in, if the battery has a problem? I was thinking the inverter would only protect itself, and the battery, if theres a problem with something plugged in, not necessarily the other way around.

Here's the idea:
Case 1) Both internal fuse (80A) and external fuse (75A), current draw > 75A, external fuse blew, internal fuse did not blow. Replace external fuse.
Case 2) Both internal fuse (80A) and external fuse (80A), current draw > 80A, either of the fuse will blow, depending on which one has a faster reaction time.
The external fuse should be as close to the battery terminals as possible, since a short could occur "before" the external fuse. Battery terminals should also have proper insulation.



Apr 26, 2010 at 10:16 AM
Csae
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p.2 #18 · DIY Portable Power Project (AC Rover)


400d wrote:
Case 1) Both internal fuse (80A) and external fuse (75A), current draw > 75A, external fuse blew, internal fuse did not blow. Replace external fuse.
Case 2) Both internal fuse (80A) and external fuse (80A), current draw > 80A, either of the fuse will blow, depending on which one has a faster reaction time.
The external fuse should be as close to the battery terminals as possible, since a short could occur "before" the external fuse. Battery terminals should also have proper insulation.


Ah, i get it.

Even if the fuse is behind the inverter, if its slightly lower then the inverter, that fuse will blow, Before the inverter's fuse and thus saving you the time needing to switch the inverter's fuses.

That being said, was the "breaker" i linked, a breaker? or just a part of a breaker? What exactly was i looking at ?

I reckon a simple small breaker would still be better then a fuse.

Edit: this is the breaker i linked :

http://cgi.ebay.ca/100-AMP-12V-CIRCUIT-BREAKER-PS82-100_W0QQitemZ360238052729QQcmdZViewItemQQptZLH_DefaultDomain_0?hash=item53dfdc7579

Oh, its 100amp.

How about this one :

http://cgi.ebay.ca/BUSSMAN-SHORT-STOP-AUTO-RESET-CIRCUIT-BREAKER-12V-50A_W0QQitemZ220411327205QQcmdZViewItemQQptZMotors_RV_Trailer_Camper_Parts_Accessories?hash=item335189f2e5

50a, auto-reset. I can imagine that being pretty useful in needing to open the case up, but i guess there is some sort of downsides ?



Apr 26, 2010 at 10:26 AM
Seanzky
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p.2 #19 · DIY Portable Power Project (AC Rover)


The main question I have now is, which inline fuse holder can I get that holds ~75A but at the same time can hold a #4 wire? I've gone to AutoZone and looked online and can't find one. Does one even exist? Most of them hold #8.

I saw some car stereo ones. Are those okay?

EDIT: http://www.tti-plus.com/ProductDetails.asp?ProductCode=BW-AFHG1&Click=2355

http://www.tti-plus.com/ProductDetails.asp?ProductCode=BW-AFHS1&Click=2355



Apr 26, 2010 at 11:16 AM
400d
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p.2 #20 · DIY Portable Power Project (AC Rover)


Csae wrote:
Ah, i get it.

Even if the fuse is behind the inverter, if its slightly lower then the inverter, that fuse will blow, Before the inverter's fuse and thus saving you the time needing to switch the inverter's fuses.

Again, it depends on current rating and response time.


That being said, was the "breaker" i linked, a breaker? or just a part of a breaker? What exactly was i looking at ?

I reckon a simple small breaker would still be better then a fuse.

A breaker is just like a normally closed switch, which becomes open when there's over-current. Those you find are complete breakers, no extra parts are required. Breaker is a very simple device, two poles, connect one to the positive terminal and connect another to the positive terminal of the inverter.

http://cgi.ebay.ca/BUSSMAN-SHORT-STOP-AUTO-RESET-CIRCUIT-BREAKER-12V-50A_W0QQitemZ220411327205QQcmdZViewItemQQptZMotors_RV_Trailer_Camper_Parts_Accessories?hash=item335189f2e5

50a, auto-reset. I can imagine that being pretty useful in needing to open the case up, but i guess there is some sort of downsides ?

I have never used an auto-reset breaker, I think it returns to normally closed state after the short/power source is removed. If that's the case, it will work just fine. Not sure if the 50A breaker will trip during full power flash recycle though.



Apr 26, 2010 at 12:27 PM
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